Mortise and tenon joinery, Door construction, Sharpening and MUCH MORE!!

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Guys Questions:

Hello fellas. I greatly appreciate your show, as its the only one that I haven’t gotten tired of over the years. I’m making a chimney cupboard for the most difficult of clients – my wife. She really dislikes, frame and panel doors and wanted solid doors. So there will be two 40 inch high by 20 inch wide – full overlay doors. I’m using beautiful air dryer sinker Cypress for the entire piece. I’ve convinced her that big slabs of solid wood doors would potentially bow or twist overtime, so I have developed an idea of making each door like this - I’ve sourced a 26 inch wide 8 foot board. after milling and cutting to 44 inch pieces, I cut the middle out to be the panel and will use the adjoining pieces for the rail and styles. The panel will be tongue and grooved to sit flush with the front with the styles - with an 1/8 inch gap. Therefore, it will be a frame and panel door, but out of one piece of wood that looks solid. My question is relating to the inside panel and its thickness. It seems if I leave it thicker (currently 5/8”) it will be more prone to twisting the frame, where if I bring it down thinner like 3/8”, it may be more prone to splitting. Please let me know your thoughts . Thank you so much. Mike Sibley

Hi Gents. Love the show. I've invested in a 3 stage sprayer and have been trying it out, getting the hang of it. Any General advice to a new sprayer user? Also, while a perfect coat is the goal, would it be better to put down too much, or too little of 'sprayables'? It seems too little is much easier to fix. Usually just add another coat after it's dried. Thanks for the great show! Mark Bett

Brian's Questions:

Guy’s, I love the podcast and listen often but haven’t caught completely up yet. What is a good method of making mortise and tenon jointery with a router only? I’ve got a Bosch 1/2” router and intent to buy a router table too. I’ve seen various jigs on the market but was wondering what the best option is for the money having only a router, and small DEWALT 8.5” lunchbox table saw. I intend to build smaller household furniture such as side tables, nightstands and a dresser. Thanks for the advice, love the show, Dave Huffman

I would love to get a subscription to a woodworking magazine for my fiance for Christmas. He's a big fan of your podcast. You have mentioned one before but now I can't find it. What are your suggestions? - Lauren Zontini

Huy's Questions

I have a Dewalt 733 planer and the blades are starting to go dull. I saw online where I could build a jig out of a 2x4 by cutting 2 slots at 42 degrees angles and placing my blades inside the slots. You would then run the blades over a sharpening stone to give it a new edge. Is this a good method for sharpening my blade or should I be looking for another method. Keep making this podcast and I am sure that all of us out here listening will continue to tune in and keep asking questions. Happy Holidays to all of you Cory

Sorry if this is a repeat only mostly caught up. The wife wants a painted double dresser. I dislike painted furniture and prefer to work with maple or walnut but we compromised… so the wife’s getting a painted double dresser. I intend to use plywood since it’s a paint grade project but don’t have much experience with it. What’s a good construction method for plywood? I’ve got a small table saw, 1/2” router, kreg jig and hand tools. Can I get way with using the kreg jig and but joints for carcass construction? How about plywood drawers? I intend to use latex paint, should I add a top coat over it? Many Thanks, love the podcast Dave Huffman